Chiuvention Instruments
HydroBurst
The HydroBurst Automatic Bursting Strength Tester uses hydraulic bursting (diaphragm method). It measures the bursting strength and expansion of various materials. These include knitted fabric, woven fabric, and non-woven fabric. Also, laminated fabric, elastic woven fabric, paper, and others. The Fabric Burst Tester tests the materials in the warp and weft directions. It also tests them in all other directions. It does this to find the fabric’s resistance to bursting. To learn more about the fabric’s bursting strength, please contact us. You can get the bursting strength tester price now. This one is the Hydraulic Burst Strength Tester and we also provide the Pneumatic Burst Strength Tester.
The instrument is connected via IoT to the SmarTexLab APP in the phone/PC. And The app can connect to ERP/LIMS via an API. Or, the instrument can connect directly to ERP/LIMS. There are test orders and sample information in the system, and the instrument can start the test and record the sample info, test process, and test or rating results.
The system will then summarize these into a test report. The report can be sent to SmarTexLab or ERP/LIMS. The relevant parties can view the report in real-time.
Test men can monitor tests for many instruments at once. They can also change test requirements, get alerts before tests end, and stop or repeat tests remotely.
In SmarTexLab, you can set up programs to operate the instruments. You can chat with ChiuVention service staff for quick support. You’ll get reminders that instruments need calibration, maintenance, and new consumables. Regular OTA remote upgrades are available.
When changing the burst testing cup, the burst strength tester’s system can identify the cup. Then, it switches the testing parameters. This also improves work efficiency.
Also, the HydroBurst bursting strength tester’s shell is a steel plate. It has electrostatic spraying. This makes it look good. The interior is a high-quality, lightweight, all-aluminium structure. It reduces the fabric Burst Testing Machine’s weight.
HydroBurst Bursting Strength Tester
Model No. 1. CV.142.01 CV142 HydroBurst Bursting Strength Tester
Testing mode: fixed-speed bursting, fixed-pressure bursting, fixed-expansion bursting, and fixed-time bursting.
Measurement range:
0-10 MPa ±1% ( with test cup ≤ 10cm²)
0-3 MPa ±1% ( with test cup = 50cm² )
0-1 MPa ±1% ( with test cup = 100cm²)
Testing rate: 50-500 ml/min.
Hydraulic medium: 7.HY.004 glycerin 500ml/1 pc
Test cup mode, Fixture mode, and related dimensions
Test Cup 1(Standard) 2.Z.CV.142.01 7.3cm²(Dia.30.5mm±0.2mm)
Lower fixture base 1(Standard) 2.Z.CV.142.11 7.3cm²(Dia.30.5mm±0.2mm)
Test Cup 5 (Standard) 2.Z.CV.142.05 50cm² (Dia. 79.8mm±0.2mm
Lower fixture base 5(Standard) 2.Z.CV.142.15 50cm² (Dia. 79.8mm±0.2mm)
Test Cup 2 (Optional) 2.Z.CV.142.02 7.55cm² (Dia. 31mm±0.2mm)
Lower fixture base 2(Optional) 2.Z.CV.142.12 7.55cm² (Dia. 31mm±0.2mm)
Test Cup 4 (Optional) 2.Z.CV.142.04 10cm² (Dia. 35.7mm±0.2mm)
Lower fixture base 4(Optional) 2.Z.CV.142.14 10cm² (Dia. 35.7mm±0.2mm)
Test Cup 6(Optional) 2.Z.CV.142.06 100cm² (Dia. 113 mm±0.2mm)
Lower fixture base 6(Optional) 2.Z.CV.142.16 100cm² (Dia. 113 mm±0.2mm)
Test diaphragm (optional) 4.M.020 Dia. 148 mm * 1.6 mm (10pcs/box)
Maximum expansion height: 65 mm ±1 mm(with a test cup of 50cm² also can be used for 70mm ± 1mm).
Operating environment: temperature 20°C ±5°C, humidity: 50%~70%.
Installation conditions: air supply pressure of 5~8 bar
(ensure the air is clean and dry).
The Power and other information of this Burst Strength Tester
Power 220V 5A / 110V 10A 50/60Hz
Weight 130kg
Dimension 830*500*660mm (L*W*H)
Standards
FZ/T 01030-2016 Method B
GB∕T 7742.1-2005
ISO 13938-1-2019
ASTM D3786/D3786M-18(2023)
EN 12332-2-2002
Standard / Specification | FZ/T01030-2016 Method B | GB∕T7742.1-2005 | ISO13938-1-2019 | ASTMD3786/3786M-18(2023) | EN 12332-2-2002 |
---|---|---|---|---|---|
7.3cm2 (φ30.5mm) | √ | √ | √ | √ | - |
7.55cm2 (φ31±0.75mm) | - | - | - | √ | - |
10cm2 (φ35.7±0.5mm) | - | √ | √ | - | √ |
50cm2 (φ79.8mm) | - | √ | √ | - | - |
100cm2 (φ113±1mm) | - | √ | √ | - | √ |
Textile bursting testers are categorized into hydraulic bursting testers and pneumatic bursting testers according to the testing method, and they each have their own advantages and applicable scenarios. Below is a comparison of the two testers to help you choose the right equipment:
1. Hydraulic Burst Tester
Working Principle: The hydraulic system is utilized to apply pressure to make the liquid expand and push the diaphragm so that the fabric swells under the gradually increasing pressure.
Features:
High Accuracy: The hydraulic system provides more stable pressure and higher testing accuracy, especially for high-strength textiles.
Suitable for heavy or tough fabrics: e.g. canvas, technical textiles, etc., as the hydraulic system is capable of exerting higher forces.
Relatively complex to maintain: hydraulic systems may require regular maintenance, fluids may leak, etc.
Applicable scenarios: High-strength, heavy textiles.
Occasions where high precision testing is required, such as scientific research institutes or standardization laboratories.
2. Pneumatic Expansion Tester
Working Principle: Using air pressure instead of liquid, the pressure is transmitted through the air to push the diaphragm or airbag to exert pressure on the textile until it is swollen.
Features:
Fast: The pneumatic pressure system responds faster and the test time is shorter.
Easy to maintain: pneumatic systems do not require the handling of liquids, simple maintenance, and lower failure rates.
Suitable for light fabrics: for example, knitted fabrics, underwear fabrics, and other lighter textiles.
Applicable Scenarios:
Testing of light or low-strength fabrics.
Places that pay more attention to testing efficiency and easy equipment maintenance, such as daily quality control for garment manufacturers.
3. How to choose
If you are testing high-strength, heavy, or tough textiles and are looking for higher testing accuracy, the Hydraulic Burst Tester may be more suitable.
If you need to test lightweight fabrics quickly and easy maintenance is an important consideration, a pneumatic bursting tester may be a better choice.
You can choose according to your specific application and testing needs.
This Bursting Strength Apparatus has a highly precise pressure sensor. It has an impressive accuracy of up to 0.02%. This phase of accuracy means that the deviation in strain size is 0.2% of the highest range. In practice, it ensures that the devices offer precise and dependable results. This lets customers trust the stress measurements.
And about the Bursting Strength Tester Price, please contact us right now, we will offer you the factory price of the Fabric Burst Tester since ChiuVention is a Source Factory.
And about the Bursting Strength
1. Sample preparation
Pay attention to the size and shape of the sample: Make sure that the textile sample to be tested conforms to the dimensions required by the standard. The edges of the sample should be flat to avoid errors in the test data due to irregular shapes.
Sample pre-treatment: Some textiles may require pre-treatment before testing, such as moisture conditioning under standardized temperature and humidity conditions, to ensure repeatability and consistency of test results.
2. Equipment Calibration
Calibration of equipment: The Hydraulic Bursting Tester is calibrated regularly to ensure the accuracy of the pressure transducer, hydraulic system, and displacement transducer.
Hydraulic Fluid Level Check: Ensure that the unit’s hydraulic fluid is at the proper level. An unstable hydraulic system or insufficient oil level may result in uneven pressure changes during the test and affect the test results.
3. Control of test conditions
Standardized test environment: Ensure that the test is carried out in the environment specified in the standard, especially the temperature and humidity conditions, which can have a significant impact on the performance of the textile.
Setting the test rate: Set the rate of increase of the hydraulic pressure according to the standard requirements. Rising the pressure too quickly or too slowly may affect the accuracy of the bursting strength test results.
4. Proper sample mounting
Proper Sample Clamping: The sample needs to be firmly and evenly clamped in the fixture of the test instrument. Uneven clamping can result in uneven stresses on the sample during the Burst Strength Test, which can affect the measurement of the bursting point.
Prevent slipping and damage: Care should be taken to avoid slipping or pre-damaging the sample during the clamping process, especially in the case of delicate or highly elastic materials, where adjustment of the clamping force is important.
5. Monitoring of the test process
Smoothness of hydraulic pressure: When applying hydraulic pressure, keep the pressure growth smooth, avoid sudden increase or decrease of pressure, and ensure that the pressure is uniformly applied to the sample during the test.
Expansion point observation: closely observe the expansion point of the sample during the test to ensure that readings are taken at the maximum expansion point. If the bursting point is not in the expected position, it may be necessary to re-run the test.
6. Safety Measures
Protective measures: During the hydraulic bursting test, the sample will be ruptured under high pressure, which may result in splinters or splashes of liquid. The operator should wear appropriate personal protective equipment, such as goggles, to prevent accidental injury.
Equipment Inspection: Regularly check the equipment’s safety valves, hydraulic system pressure gauges, and other key components to ensure that they are in proper working condition and to avoid overpressurization or malfunctioning of the hydraulic system.
7. Data recording and analysis
Multiple tests: To ensure the reliability of the results, it is often necessary to repeat the test on several samples and take the average value to ensure the representativeness of the data.
Maintenance and care
Regular maintenance: The Hydraulic Expansion Tester uses a hydraulic system, which may be contaminated with hydraulic oil or clogged with pipes over a long period of time. Regular maintenance and replacement of hydraulic oil is an important measure to ensure the long-term stable operation of the equipment.
Cleaning equipment: After each burst test, clean the equipment in a timely manner, especially the hydraulic system and fixtures, to prevent textile fibers or debris from entering the equipment, and affecting the subsequent test.